AstraValve

Custom Development

Engineered around your mission

AstraValve develops high-pressure valve solutions around the defined fluid, pressure, flow, actuation, interfaces, packaging, and operating environment.

Studio visualization derived from AstraValve's Throttle Valve CAD model

Our development process

From operating case to verified scope

Each programme is scaled to the maturity of the requirement. Gates, evidence, and deliverables are agreed before work advances.

01

Requirements & feasibility

We review the application, operating conditions, interfaces, and evidence needed to define a feasible route.

02

Concept & design

A valve architecture is shaped around performance, packaging, actuation, and manufacturability.

03

Engineering & analysis

Structural, thermal, and flow analyses are selected to test the design assumptions.

04

Prototyping & manufacturing

Engineering hardware is produced with controlled drawings, materials, and inspection requirements.

05

Testing & validation

The agreed test plan is used to evaluate function, pressure integrity, and endurance objectives.

06

Delivery & support

Validated scope, documentation, integration support, and next-stage recommendations are delivered.

What we can customise

Configuration where it creates engineering value

Options are evaluated as a system. A material, actuator, or interface choice is never treated independently of the operating case.

Performance

  • Pressure and flow targets
  • Pressure-drop optimisation
  • Response-time objectives
  • Defined operating modes

Media & materials

  • Application-specific material selection
  • Seal-stack assessment
  • Cleanliness requirements
  • Surface-treatment options

Interfaces

  • Engine and test-stand packaging
  • Port sizes and orientation
  • Threaded, flange, or welded concepts
  • Existing-system integration

Actuation

  • Pneumatic actuation concepts
  • Actuation pressure and force
  • Response-time optimisation
  • Optional position feedback

Operating environment

  • Thermal operating envelope
  • Vibration and shock requirements
  • Vacuum-oriented design studies
  • Special environmental constraints

Validation

  • Application-specific test plan
  • Proof, burst, and leak objectives
  • Cycling and endurance objectives
  • Documentation and traceability

Start your project

A direct engineering conversation

Share the known requirements—even if the operating case is still developing. We will identify missing inputs and propose a sensible feasibility step.

Submit the operating case

Review feasibility and unknowns

Define scope and evidence

Start with the requirements you have

Our first step is to understand the operating case and identify a proportionate path to feasibility.

Discuss Your Requirements